Circular Saw Buying Guide
Circular saws aren’t just for framing carpenters. They can also come in handy in fine woodworking shops. Although most of what you need cut can be done on stationary saws you may find it quicker and easier to do with a portable circular saw. Although you can find a saw for under a hundred bucks you may want to reconsider it. Cheaper saws tend to have inadequate power and overall life. In the long run you’ll probably have to buy a new one in a couple of years and find that economy price has actually cost you more. For around a $100 you can get a professional grade saw that will last 10 years or more, even if you use it all day, everyday. Price shouldn’t be the only thing you consider before buying though. Here are other factors to consider before buying.
Saw Styles
If you’re like me, when you think of a circular saw, the one that comes to mind is the type pictured at the top of this page. This type of saw is known as an inline or sidewinder saw. The motor on these saws are set perpendicular to the blade with a shaft running straight to it. There is another type of circular saw that is called a worm drive saw. A worm drive saws motor is set parallel to the blade and uses gears to drive it. This give the saw more torque that is required for heavy duty jobs like cutting concrete. However with this extra power comes a saw with more weight and a larger price (around $200). Sidewinder saws are the most common type found in home and professional wood shops. There just isn’t much justification for getting the heavy duty worm drive saw unless you have other tasks that require it.
Power Source
Cordless tools are become increasing popular nowadays and the circular saw is no exception. These saws allow you more portability and the ability to make cuts in confined spaces. The big downside to them is that like most cordless tools they lack the power that the corded ones do. They are able to handle most woodworking needs but require you to constantly change batteries with constant use.Cordless circular saws also generally have a smaller blade that result in limited cutting capacity. Circular saws are generally designated by there blade size and have blades that range from 4” to 16”. The most common is 7 1/4” saws. These are capable of easily cutting through a 2-by-4 at both 90 ° and 45 ° . Cordless saws usually have a blade range from about 4” to 6”. While some of these are capable of cutting through a 2-by-4 at 90 ° they require 2 passes to make the cut at 45 ° . It’s always a good idea to check the cutting capacity of the saw you plan to get to make sure it is enough. Typically cordless tools tend to cost more. Price along with the reasons above is why I recommend getting a corded circular saw. Cordless saws are great if you are a trim carpenter and generally cut through thinner pieces all day. Corded saws will be more useful in the home wood shop.
Power
Circular saw’s power is measured in horsepower or amps. You can get a saw with 15 amps for around $100. 15 amps is enough saw for most tasks and are often considered a heavy-duty or professional grade saw. Make sure the power is adequate for the work you plan on doing.
Adjustments
There aren’t many adjustments to be made with a circular saw other than the depth and bevel of the blade. These adjustments should be easy to make and lock securely in place to give you a consistent cut.The scales used to make these adjustments are rarely very accurate on any circular saw so they will need to be double checked with some type of gauge.
Safety and Other Features
Safety should always be considered with any tools you decide to get. All circular saw have some basic safety features the two most common are the blade guard and the safety trigger.The blade guard is the piece that covers the blade and protects your digits from getting cut off. It should slide back into place automatically no matter what type of cut you’re making. The safety trigger isn’t found on all circular saws but it is a feature worth thinking about getting. It has a switch or button that must be pushed before the trigger can be depressed. This keeps you from inadvertently starting your blade. An electric brake is another feature to look for. After you let off the trigger the blade will still be spinning. Electric brakes reverse the flow of electricity and stop the blade quicker. One of the last features I can think of to look for is a shaft lock (sometimes called an arbor lock). All but the cheaper saws should have this feature. It is a button that, when you push it, holds the blade in place making it easier to change blades.
Blades
For information on how to choose blades for your saw see my page on the subject.
Compare
Compare prices and specs at these online stores.
Rockler.com
(For a free catalog from Rockler.com click here)
Hechinger.com ToolKing.com NorthernTool.com
Your Picks
I can only review and give a my suggestion based on what I think the common home workshop needs are. Here is your chance to disagree with me and share your picks according to your own needs
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